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Dry Mortar Production Line

Dry mortar production line is mainly composed of raw material storage system, sand drying system, batching system, mixing system, finished product silo, conveying and lifting system, packer, dust collecting system, electronic control system.

 

 
 

description

It is suitable for production of regular dry masonry mortar and other special mortars (For example, plastering mortar, insulation mortar, decoration mortar, glass bead mortar etc). The whole production line presents stable performance and balanced mixing, with guaranteed advantages as low energy cost, low investment, fast effect, small scale, simple operation and so on.
Annual production capacity: 200k-450k tons
Structures: Tower type, Stair type, Block type, Flat type

Structure Style Annual Production Model Mixer Specifications Theoretic Productivity
Standard Configuration Minimum Configuration (t/h)
Tower type dry mortar production line 200k Tons HSTL40B LDH2000 WSH6000 40
300k Tons HSTL60B LDH3000 WSH10000 60
400k Tons HSTL80B LDH4500 WSH12000 80
200k+50k Tons HSTL40C LDH2000+LDH600 WSH6000+LDH600 40+10
300k+50k Tons HSTL60C LDH3000+LDH600 WSH10000+LDH600 60+10
400k+50k Tons HSTL80C LDH4500+LDH1600 WSH10000+LDH600 80+10
Stair type dry mortar production line 200k Tons HSTL40B LDH2000 WSH6000 40
300k Tons HSTL60B LDH3000 WSH10000 60
400k Tons HSTL80B LDH4500 WSH12000 80
200k+50k Tons HSJZ40C LDH2000+LDH600 WSH6000+LDH600 40+10
300k+50k Tons HSJZ60C LDH3000+LDH600 WSH10000+LDH600 60+10
400k+50k Tons HSJZ80C LDH4500+LDH1600 WSH10000+LDH600 80+10
Block type dry mortar production line 200k Tons HSLZ40B LDH2000 WSH6000 40
300k Tons HSLZ60B LDH3000 WSH10000 60
400k Tons HSLZ80B LDH4500 WSH12000 80
Flat type dry mortar production line

(No grading of sand)

200k Tons HSZ40B LDH2000 WSH6000 40
300k Tons HSZ60B LDH3000 WSH10000 60
400k Tons HSZ80B LDH4500 WSH12000 80
Note: The annual production in this table refers to ordinary mortar, according to 16 working hours per day, 300 days a year. The standard configuration adopts LDH coulter type mixer as main engine, and the minimum configuration adopts WSH dual shaft agravic paddle mixer.

Main Featured

Tower type dry mortar production line

Production process: After being precast and screened, the sand is lifted to the probability screen on top of the main building by hoister, and then put into different sand silos by sand grades. The sand also can be delivered to the large sand warehouse on the ground for screening in the probability screen on top of the main building. Pneumatically activated butterfly valve of the sand silo makes the dry sands flow on the scales. Powder materials as cement, coal ash and additives are transported to the scales by spiral conveyor. Sand and powder ingredients are put into the mixer after batching. The sufficiently mixed mortar passes the final product transition warehouse and goes directly into the truck, bags or corresponding warehouse for storage by a three-way valve, meanwhile, another round of batching and mixing starts in the scales and mixers above.
Advantages: Multiple sand grades can satisfy more requirements for the mortar. The batching and mixing processes are precise and powered by gravity, which offers high productivity with lower unit energy consumption.

Stair type dry mortar production line

Production process: After being precast and screened, the sand is lifted to the probability screen on top of grounded sand silo by hoister, and then put into different sand silos by sand grades. Pneumatically activated butterfly valve under the sand silo makes the sands flow on the scales. After batching, the ingredients are lifted to the temporary storehouse by bucket elevator for weighing. Powder materials as cement, coal ash and additives are transported to the scales by spiral conveyor. Sand and powder ingredients are put into the mixer after batching. The sufficiently mixed mortar passes the final product transition warehouse and goes directly into the truck, bags or corresponding warehouse for storage. The sand in the grounded sand silo also can be lifted to the special mortar silo in the main building, and packaged after measurement and mixing process through specified scales and mixer.
Advantages: Multiple sand grades can satisfy more requirements for the mortar. Capable for adopting special mortar production line to produce ordinary mortar and special mortar at the same time.

Block type dry mortar production line

Production process: After being dehydrated and screened, the sand is lifted to the single grade probability screen on top of grounded sand silo by hoister, and then temporarily stored in different sand silos as coarse sand and fine sand before sent to two middle sand silos on top the of the building. Control the pneumatically activated butterfly valves in the middle silos to make dry sands fall on the scales. Powder materials as cement, coal ash and additives are transported to the scales by spiral conveyor. Sand and powder ingredients are put into the mixer after batching. The sufficiently mixed mortar passes the final product transition warehouse and goes directly into the truck, bags or corresponding warehouse for storage.
Advantages: Attached single grade probability screen causes less failure rate. The batching and mixing processes are precise and powered by gravity, which offers high productivity with lower unit energy consumption and saves time on batching. Less investment on civil foundation and facilities.

Flat type dry mortar production line

Production process: Purchase sands in different sizes, and lift them to the grounded sand silo by hoister after being dehydrated and screened, and then lift them to the two middle sand silos on top the of the building. Control the pneumatically activated butterfly valves in the middle silos to make dry sands fall on the scales. Powder materials as cement, coal ash and additives are transported to the scales by spiral conveyor. Sand and powder ingredients are put into the mixer after batching. The sufficiently mixed mortar passes the final product transition warehouse and goes directly into the truck, bags or corresponding warehouse for storage.
Advantages: Production process is simple and stable because no probability screen is used. Gravity takes charge in the delivery of sands from batching, mixing to final treatment, which is very accurate and time saving. High productivity with lower unit energy consumption and lower investment on civil foundation and facilities.

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